On the 2nd-gen Tacoma this is one of the friendliest jobs on the truck. Both engines use coil-on-plug, and every plug sits straight down in the cam cover - no intake manifold removal, no wire routing, no guessing. Pull the intake hose, unbolt six (or four) 10 mm coil bolts, and you're looking at the plugs.
The 2.7L four-cylinder is a 20-minute job once the airbox hose is out of the way. The 4.0L V6 takes longer only because the rear plug on each bank is crowded by the firewall and harness, where a wobble extension earns its money. The one thing people get wrong is anti-seize: Toyota's iridium plugs have plated threads and specify none, and slathering it on leads to over-torque and stripped aluminum threads. Torque to spec, start every plug by hand, and blow the dirt out of the wells before you pull a coil.
| Item | Type | |
|---|---|---|
| Socket set, 3/8 in drive 10 mm and 12 mm 6-point sockets Removes the engine cover, intake hose bolts and ignition coil bolts. | Required | shop |
| Ratchet 3/8 in drive, ideally with 90-tooth head Drives the coil bolts and plug socket in tight valve-cover wells. | Required | shop |
| Flat-blade screwdriver or 8 mm driver For worm-gear intake hose clamps Loosens the air intake hose clamps at the airbox and throttle body. | Required | shop |
| Spark plug socket 16 mm (5/8 in) thin-wall, magnetic or rubber insert, 3/8 in drive The only socket that will fit the plug wells and hold the plug on the way out. | Required | shop |
| Extensions 3 in and 6 in, 3/8 in drive Reaches the plugs down inside the cam cover tubes. | Required | shop |
| Swivel/wobble extension or universal joint 3/8 in drive Helps on the rear plugs of each V6 bank where the socket can't go in straight. | Recommended | shop |
| Compressed air or vacuum Blow gun with long nozzle Clears dirt from the plug wells so nothing falls into the cylinder. | Recommended | shop |
| Torque wrench 3/8 in drive, 5-80 ft-lb range Plugs thread into aluminum heads and must not be over-tightened. | Required | shop |
| Spark plug gap gauge Coin or wire type, 0.043 in Just to verify the factory gap; never bend an iridium tip to adjust it. | Recommended | shop |
| Short length of fuel/vacuum hose 3/8 in ID, 8-10 in long Slip over the plug insulator to start each plug by hand and avoid cross-threading. | Recommended | shop |
| Dielectric grease Silicone, small tube A light film inside each coil boot so it doesn't stick next time. | Consumables | shop |
| Brake cleaner or electrical contact cleaner Aerosol Cleans oil and grit off the coil boots and cover area. | Consumables | shop |
| Spark plugs 2.7L: 4x Denso SK20R11 / NGK IFR6A11. 4.0L: 6x Denso SK20R11 or SC20HR11 / NGK IFR6A11 OE iridium plugs, pre-gapped at 0.043 in (1.1 mm). | Parts | shop |
| Nitrile gloves and safety glasses Keeps oil off your hands and debris out of your eyes when blowing out plug wells. | Safety | shop |
Socket sizes are identical between the 2.7L 2TR-FE and 4.0L 1GR-FE: 16 mm thin-wall plug socket and 10 mm coil bolts. The only differences are plug count (four vs six) and access - the V6's rear plug on each bank usually needs a swivel or wobble extension, while all four on the 2.7L come out with a straight 6 in extension.
| Spark plug (2TR-FE and 1GR-FE, aluminum head) | 13 ft-lb (18 Nm) - verify in the service manual |
| Ignition coil mounting bolt | 7 ft-lb (10 Nm) |
| Intake air hose / airbox bolts | Snug, about 5-7 ft-lb |
The 16 mm plug socket and 10 mm coil bolts are correct for both 2TR-FE and 1GR-FE across 2005-2015; confirm the plug torque and the exact Denso/NGK part number for your year and engine against the factory service manual or a parts catalog lookup.
A 16 mm (5/8 in) thin-wall spark plug socket on a 3/8 in drive, for both the 2.7L and the 4.0L. A standard-wall socket often won't clear the plug tube, so buy the thin-wall version.
Toyota specifies 120,000 miles for the factory iridium plugs (SK20R11 / IFR6A11). Many owners change at 90,000-100,000 miles, which is cheap insurance and makes them easier to remove.
Denso SK20R11 or NGK IFR6A11 iridium for most years and both engines; some later 4.0L applications list Denso SC20HR11. Four plugs for the 2.7L, six for the 4.0L, pre-gapped at 0.043 in (1.1 mm).
No. Unlike the older 4.7L V8, the 1GR-FE has all six plugs accessible from the top of the cam covers. You only need to remove the engine cover and the air intake hose, and possibly unclip a harness run for the rear plugs.